Your AI flags the fault before the line stops.
It watches sensor data on the floor, catches a part drifting out of tolerance and turns the week's numbers into a report before the shift meeting. Open source ERP means no dollar-priced renewal every year.
What your AI would do in Manufacturing.
Concrete jobs an AI operating system set up around your business could take on, including the ones that catch a problem before it lands on your desk.
01
Watches machine and sensor data on the floor and flags a part drifting out of tolerance before it fails.
02
Turns the week's production numbers into a report for the shift meeting, no spreadsheet required.
03
Reads supplier delivery notes against purchase orders and flags the mismatches before they hit the goods-in queue.
04
Tracks maintenance intervals against actual run hours and schedules the service before a breakdown.
of revenues
11% of revenues.Estimated annual cost of unplanned downtime to the world's 500 biggest companies
What your AI does about it:
It watches machine and sensor data on your floor and flags a part drifting out of tolerance before it fails.
Imagine it. Here it is.
See it work.
A short, fictional scenario. Watch the AI handle it end to end.
R 3.21M
Typical annual licence spend
Across 8 common manufacturing tools
R 2.89M
Recoverable each year
After self-hosted OSS migration
3
Sector pain points we cover
From licensing to compliance to access control
The manufacturing stack, on the books
Tap a tool. See the open-source swap and the saving.
Bars show what the typical manufacturing firm spends annually on each licence. The sage portion is what the hosted open-source equivalent costs.
Typical Manufacturing stack
8 tools · R 3.21M/yr in licences
Replace
Siemens NX
CAD / Engineering · R 1.50M per year
With
FreeCAD
Self-hosted on your infra
Annual savings
R 1.35M
After hosting · approx 90% reduction
Current annual spend
R 3.21M
Estimated OSS hosting
R 321K
Annual savings
R 2.89M
Tap any tool to see the open-source replacement and the per-tool saving
Where manufacturing time and money leak
What we hear on every manufacturing discovery call.
Nobody catches drift until the line stops
A sensor reading edges out of tolerance for hours before anyone notices on a spreadsheet. An AI watching the same data flags it the moment it starts drifting.
ERP licence renewals at USD parity
SAP Business One and SYSPRO quote in dollars, so every rand move is a margin hit you can't pass on. Odoo ERP runs the same workflows self-hosted.
CAD licences per-seat, per-year, forever
AutoCAD and SolidWorks seats run R20k to R50k a year each. A 10-engineer office bleeds half a million annually.
How we handle the manufacturing edges
The sector-specific things we get right.
Now it's real.
Four things stay true, whatever we build for you.
Your hardware or ours
On your server, on ours, or on a machine in your office running an open model. Your call.
A person approves what matters
Payments, deletions and anything going to a client wait for a yes from you or someone you choose.
Every action logged
You can see what it read, what it did and why, for every task.
Built with POPIA in mind
We set it up the way we set up any system that handles personal information, with the same care our compliance work gets.
Questions people ask
Does the AI stop the line on its own?
No. It flags what it sees and drafts the maintenance ticket. A person decides whether to stop the line.
Can it work with our existing PLC and SCADA setup?
Yes, we integrate with what you have; open source SCADA and OPC UA stacks exist if you want to replace the vendor layer too.
How does self-hosted ERP help with ISO 9001 traceability?
Odoo self-hosted gives unlimited BOM revisions and full audit trails without per-transaction fees, which is exactly what ISO auditors ask to see.
What's the risk of connecting the factory floor to this?
We segment OT and IT properly first. Connecting a monitoring feed doesn't mean opening the floor network to the office.